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Plastic Filled Bottle Flat Chain Pressureless Conveyor System for Beverage Lines
Optimized Accumulation & Single-File Transport – Protecting Container Integrity While Maximizing Uptime
- Overview
- FAQ
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Zero back-pressure accumulation prevents damage to lightweight plastic bottles.
Dynamic single-file merging reduces jams at infeed/outfeed points.
Adjustable buffer zones absorb line imbalances without stopping production.
Low-friction wear strips & modular belts ensure quiet, reliable operation.
Reduce product damage (scratches, dents, tipping).
Increase overall equipment effectiveness (OEE).
Enable higher line speeds (up to 800+ bottles/min).
Simplify changeovers for different container sizes.
Carbonated soft drinks & water
Juice, tea & dairy beverages
Beer & alcoholic beverages
Edible oil & sauce filling lines
Introducing, the Plastic Filled Bottle Flat Chain Conveyor Belt System Machine from Mars! This innovative product is designed to streamline the process of transporting plastic filled bottles within a production facility.
The conveyor belt system is made up of a series of flat chains that securely grip the bottles and move them along the assembly line with precision and efficiency. The design of the system ensures that the bottles remain stable and in place as they are transported from one station to the next.
One of the key features of this machine is its durability. Made from high-quality materials, the Plastic Filled Bottle Flat Chain Conveyor Belt System Machine is built to withstand the rigors of a fast-paced production environment. This means that you can rely on this product to consistently deliver top performance day in and day out.
Not only is the Mars conveyor belt system durable, but it is also easy to operate. The machine is equipped with user-friendly controls that allow operators to adjust the speed and direction of the conveyor belt with ease. This makes it simple for your team to keep the production line running smoothly and efficiently.
In addition to its durability and ease of use, the Plastic Filled Bottle Flat Chain Conveyor Belt System Machine from Mars is also customizable to meet your specific needs. Whether you need a longer conveyor belt to accommodate a larger production facility or additional features to enhance efficiency, this product can be tailored to suit your requirements.
The Plastic Filled Bottle Flat Chain Conveyor Belt System Machine from Mars is a must-have for any production facility that handles plastic filled bottles. With its durable construction, user-friendly controls, and customizable options, this machine is sure to improve the efficiency of your operation. Invest in a Mars conveyor belt system today and experience the difference it can make for your business
Plastic Filled Bottle Flat Chain Conveyor Belt System Machine is suitable for small bottle and 5 gallon, engineer plastic and stainless steel materila are available
As a turnkey project provider, Mars Packing Machinery not only manufacturing equipments, but also consulting and dealing with liquid packaging concerned materials like preforms, caps, labels and shrink packs, which ensure to fit Mars packing machines well
In modern beverage filling and packaging lines, maintaining product flow without excessive pressure between containers is critical to avoid jams, scuffing, or deformation. A pressureless conveying system uses intelligent accumulation zones, speed matching, and sensor-controlled release mechanisms to ensure that bottles, cans, or PET containers move smoothly – even during upstream or downstream stoppages.
Key Features:
Benefits for Beverage Producers:
Applications:
Conclusion:
Pressureless conveying technology is essential for modern high-speed beverage lines – providing gentle, reliable, and efficient container transport from rinser to filler, capper, labeler, and packer
We welcome new and old clients at home and abroad visit our company
Conveyor Length |
7.62m |
Conveyor belt/chain material |
Plastic - POM |
Conveyor belt/chain width |
82.6mm |
Conveyor motor |
0.55Kw speed adjustable motor |
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Q1 What types of conveyors do you supply — air conveyor for empty bottles, table-top chain conveyor for filled bottles, or both? |
We supply both air conveyors for empty bottles and table-top chain conveyors for filled bottles. |
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Q2 What material is the conveyor frame and chain made of — SUS304 stainless steel? |
Yes, the conveyor frame and chain are made of SUS304 stainless steel |
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Q3 Can your conveyors handle different bottle diameters and heights without adjustment? |
Both air conveyor and conveyor need manual adjustment for varying bottle diameters and heights . |
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Q4 What is the maximum conveyor speed (meters per minute) for a high-speed 20,000 BPH filling line? |
For a high-speed 20,000 BPH filling line, the maximum conveyor speed typically ranges from 25 to 35 meters per minute. This speed range ensures stable container handling without bottlenecks, directly supporting the 333 bottles/min (BPM) throughput requirement .
Reference: BPM Equivalent: 20,000 BPH ÷ 60 = ~333 bottles/min Industry Standard: High-speed lines require multi-lane conveyors or servo-driven systems to maintain this speed without jamming |
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Q5 Do you provide the complete conveyor layout design as part of the turnkey project? |
Yes, we include complete conveyor layout design as part of our turnkey project service. |
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Q6 Can the conveyor system include a bottle accumulation table (buffer table) to prevent line stoppage? |
Yes, a bottle accumulation table (buffer table) can be integrated into the conveyor system to prevent line stoppages. |
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Q7 How do you prevent bottles from tipping or jamming on the conveyor at high speed? |
To prevent bottles from tipping or jamming on high-speed conveyors: Use guide rails and neck guides for stability. Ensure consistent bottle center spacing with timing screws or starwheels. Apply low-friction belting and maintain proper tension. Control conveyor speed matching between infeed and outfeed. Add anti-back pressure sensors or accumulators. Use back-guides for top-heavy bottles. |
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Q8 Is the conveyor compatible with other brand filling machines — can you supply conveyors separately? |
Yes, our conveyors are compatible with most other brand filling machines and can be supplied separately. |
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Q9 What is the installation time for a complete conveyor system in a 1,000 sqm factory? |
The installation time for a complete conveyor system in a 1,000 sqm factory typically ranges from 5 to 10 days, depending on system complexity, layout, and customization needs. |
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Q10 What maintenance is required for the conveyor chain and drive motor, and how often? |
Conveyor Chain Maintenance (Every 1–3 months): - Lubricate chain to reduce wear. - Check and adjust tension. - Inspect for elongation, corrosion, or damaged links. - Clean debris and dust buildup.
Drive Motor Maintenance (Every 6–12 months): - Check motor mounts and alignment. - Inspect electrical connections and cooling fan. - Grease bearings (if applicable). - Monitor for unusual noise, vibration, or overheating. Daily/Weekly Quick Checks: - Listen for irregular sounds. - Verify smooth chain movement. |
