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Introducing, the Mars’s DCGF60/60/15 Automatic Isotonic Pressure Carbonated Beverage Bottle Filling Machine, a revolutionary solution for your beverage filling needs. This cutting-edge machine is designed to streamline the filling process, saving you time and ensuring consistent results every time.
This automatic filling machine is equipped with advanced technology, including isotonic pressure control, to ensure precise filling levels and prevent beverage spillage. The high-speed filling process can fill up to 60 bottles per minute, making it ideal for small to medium-sized beverage production lines.
With its user-friendly interface and easy-to-use controls, the Mars’s DCGF60/60/15 Automatic Isotonic Pressure Carbonated Beverage Bottle Filling Machine is perfect for operators of all skill levels. Simply set the desired filling parameters and let the machine do the rest.
This filling machine is designed for carbonated beverages, ensuring that your drinks maintain their carbonation and freshness throughout the filling process. The machine is also equipped with a sturdy bottle conveyor system to ensure smooth and efficient bottle handling.
The Mars’s DCGF60/60/15 Automatic Isotonic Pressure Carbonated Beverage Bottle Filling Machine is constructed with high-quality materials to ensure durability and longevity. Its compact design makes it easy to integrate into your existing production line without taking up too much space.
Whether you are a small beverage producer looking to increase efficiency or a larger operation in need of a reliable filling solution, the Mars’s DCGF60/60/15 Automatic Isotonic Pressure Carbonated Beverage Bottle Filling Machine is the perfect choice. Trust Mars to provide high-quality equipment that meets your needs and exceeds your expectations.
Experience the difference that the Mars’s DCGF60/60/15 Automatic Isotonic Pressure Carbonated Beverage Bottle Filling Machine can make in your production process. Invest in this reliable and efficient machine today and take your beverage production to the next level
DCGF60/60/15 Automatic Isotonic Carbonated Beverage Bottle Filling Machine
This soft drink filling machine is used for the filling of carbonated drinks with capacity of 34,000-35,000 bottles per hour - 500ml
Technical parameter:
| Model | DCGF60-60-15 |
| Production capacity | 20,000-22,000B/H - for 500ml bottle |
| Filling precision | ≤±3mm - liquid level |
| Filling pressure | 0.4Mpa |
| Suitable bottle diameter | φ50-φ110mm |
| Suitable bottle height | 150-340mm |
| Total power | 15Kw |
| Total weight: | 12000Kg |
| Overall dimension | 7750×5415×2750mm |
Product show
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Q1 How does isobaric (counter-pressure) filling work, and why is it necessary for carbonated drinks? |
Isobaric (counter-pressure) filling works by first pressurizing the empty container with CO₂ to match the carbonated drink’s internal pressure. The drink is then filled slowly under equalized pressure, which prevents CO₂ from escaping and foaming.
It is necessary for carbonated drinks because without counter-pressure, sudden pressure release would cause rapid degassing, excessive foam, underfilling, and loss of carbonation — affecting product quality, consistency, and shelf life. |
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Q2 What is the maximum carbonation level (volumes of CO2) your CSD filling machine can maintain during filling? |
Our CSD filling machine can maintain carbonation levels of up to 4.1 volumes(equivalent to approximately 8.0 g/L) of CO₂ during the filling process . |
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Q3 What bottle size range does the CSD filling machine support — minimum and maximum volume? |
CSD filling machines typically support bottles from 200ml to 2500ml (2.5L). larger size also can be customized making. |
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Q4 How do you prevent excessive foaming during high-speed CSD filling? |
To prevent excessive foaming during high-speed CSD (carbonated soft drink) filling, follow these key measures: Control product temperature – Keep it low (around 2–4°C) to reduce CO₂ breakout. Maintain proper counter-pressure – Use isobaric filling with pressure slightly above the saturation point. Optimize filling speed – Gradually ramp up flow rates and avoid sudden pressure drops. Use foam-reducing valves – Install specially designed filling valves with foam suppression technology. Ensure smooth surface finishes – Avoid rough spots in pipes and fillers that trigger nucleation. Proper deaeration – Remove dissolved oxygen before carbonation to minimize bubble formation. Following these steps will help meet high-speed production demands while maintaining product quality. |
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Q5 Does the filling machine include a syrup dosing or pre-mix system, or is it filling-only? |
Syrup dosing or pre-mix system is done by CO2 carbonator/saturator. It is a machine before filling machine. |
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Q6 How long does it take to change over from one bottle size to another on your CSD machine? |
On our CSD machine, bottle size changeover typically takes 30–60 minutes for standard adjustments, depending on operator experience and bottle design. |
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Q7 What is the filling speed (BPH) for your standard DCGF60-60-15 model? |
The standard filling speed for the DCGF60-60-15 model is 20,000 to 24,000 BPH (based on 500ml bottles) . mars packing machinery can provide wide range production speed machine for customers from 2,000 to 30,000BPH |
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Q8 What happens if the CO2 supply pressure fluctuates — does the machine auto-adjust? |
If CO2 supply pressure fluctuates, our machines with built-in pressure regulators and sensors can auto-adjust to maintain stable output. |
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Q9 Is your CSD filling machine suitable for filling energy drinks with a high sugar content? |
Yes, our CSD filling machine is suitable for high-sugar energy drinks. It supports syrup ratios up to 1:3, with corrosion-resistant contact parts and optional CIP cleaning to prevent sugar buildup. Ideal for carbonated soft drink bottling lines. |
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Q10 Can I retrofit your CSD filler to an existing production line from a different manufacturer? |
Yes, our CSD filler can typically be retrofitted to existing production lines from other manufacturers. Compatibility depends on your line’s specifications—please provide details for a custom assessment. |
